Visualise how reducing the standard deviation of pack fill weight reduces giveaway, and quantify the annual financial saving. Enter your current fill data and adjust the target SD to see the impact.
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Rule 1 (Average) Mean ≥ Nominal WeightRule 2 (TNE) ≤2.5% of packs below T1 (Nominal − TNE) → Mean ≥ T1 + 1.96 × SDRule 3 (2×TNE) Practically no packs below T2 (Nominal − 2×TNE). Typical target: 0.5–1%. Mean ≥ T2 + z × SDRequired mean = max(Rule 1, Rule 2, Rule 3) — the binding constraintGiveaway / pack = Required mean − Nominal WeightAnnual saving = Giveaway reduction (g) × Volume ÷ 1000 × Cost (£/kg)